Ivyiza vyinshi vy'ugutera ikidodo bitera imbere
Ibisobanuro vy'ubuhinga
|
Parametere |
Ibisobanuro |
|
Izina ry'igicuruzwa |
Ivyiza vyinshi vy'ugutera ikidodo bitera imbere |
|
Ibikoresho |
ASP23, SKD11, DC53, ASP60, CD650, n'ibindi |
|
Ubuhinga bwo gutunganya |
CNC→Gusya ku ruhande→EDM→Urutsinga-Gukata→Gusya ku ruhande |
|
Ubushobozi bw'ukwezi |
8.000 ~ 15000 |
|
Ibisabwa |
Ivyuma bifatanya/Ingabo (Ivyuma vy’ubuhinga bwa none), Ivyuma bifatanya amabateri ya EV (Inguvu nshasha), Inzu z’ibimenyetso (Ivyuma vy’ubuhinga bwa none vy’imodoka), Ibice vya EMI (5G Comms), Ibice vy’ibikoresho vyo kubaga (Ivy’ubuvuzi) |
Inyungu nyamukuru
Turashiramwo amahera mu mashini yo hejuru-kugira ngo igice cose dukora gihuye n'ivyo dusaba. Igikoresho cacu gifise ibikoresho bihambaye mu nganda, harimwo:
● Sodiki na MakinoEDM(Imashini 6)– ku bijanye n’uguheza neza cane no gusobanura neza
● Sodick na Seibu Umugozi-Gukata(Imashini 7)– gutanga ukuri kudasanzwe mu bipimo bikomeye
● Waida Igikoresho co Gusya (Imashini 3)– Ku bijanye n’ugusya n’uguheza kw’amaso vy’ukuri cane.
● Yutong n'Ivyuma vyo Gusya (Imashini 10)–– Ku bijanye no gusya no guheza neza cane.
● Ivyuma vy'ugusya ku ruhande vy'i Kenton (2Imashini)– Ku bijanye no gusya no guheza neza cane.
● CMM y'inkomoko itandatu (Imashini 1)– gushoboza igenzura n'igenzura ry'urugero rwa micron-
● Nikoni Ivyerekana(Imashini 3)– ku bijanye n’ingero y’amaso n’ukwizera uburyo
● Ivyuma bipima uburebure bwa Nikon(Imashini 8)-kugira ngo ugere neza ingero n'ukwizera uburyo
● Igipima 2D ca Wanhao (Imashini 3) -ku bijanye n'ingero y'amaso n'ukwizera uburyo
Dukoresheje ubu buhinga buteye imbere, turatanga icemezo c’uko dushobora kwihanganira ibintu vyose, ko bizoguma bihuye, kandi ko bizokwizigirwa mu gice cose dukora.
Ubwiza si intumbero gusa-ishizwe mu migenderanire yacu. Nk'umuhinguzi yemewe mu buryo butunganye, twubahiriza ingingo ngenderwako zemewe kw'isi yose, harimwo:
● ISO 9001– kumenya ko uburongozi bw’uburyo buhoraho
ISO 14000– kwiyemeza gukora ibintu bibungabunga ibidukikije
● IATF 16949– gushitsa ibisabwa bikomeye vy’ubuhinga bw’imiduga
Kuva ku gusuzuma ibikoresho vya mbere gushika ku gutanga, ikigo cacu co kugenzura uburyo gikurikira uburyo bukomeye kugira ngo igice cose gikore nk’uko vyitezwe-igihe cose.
Turatahura ko igihe ari ikintu gihambaye cane mu guhingura ibihimba vy’ububiko. Ni co gituma twatunganije neza urugendo rwacu kugira ngo dutange ibihe vy'uguhindura bihuye n'ibindi:
● Amategeko asanzwe: imisi 12–18
● Ibisabwa vyihutirwa: imisi 7–12
Uburyo bwacu bushingiye ku bakiriya-bisigura ko duhuza n'igihe cawe. Kubera ubumenyi bwinshi mu gufasha abakiriya b’i Buraya n’Abanyamerika, turazi neza gushitsa ivyo amahanga yose yiteze ku bijanye n’igihe n’uguhanahana amakuru.
Nk’umuhinguzi w’ibintu biva mu Bushinwa, turakuraho abahuza badakenewe. Ivyo bituma dushobora gutanga:
● Gugabanya ibiciro vy'ibikorwa ataco bihungabanya ku buryo
● Ibiciro bigaragara ata mahera yihishije
● Agaciro kanini k'ishoramari ryawe ugereranyije n'amashirahamwe y'ubudandaji canke abagurisha
Mu gukorana natwe, uronka inyungu z'uruganda-zitaziguye n'uruhererekane rw'ibikoresho rugabanya igiciro kandi rwongera ubushobozi.
Ntidutanga gusa ibice vy'ububiko-twubaka ubufatanye buramba. Ishirahamwe ryacu rizana imyaka y’ubuhinga mu guhingura ibice vy’inyuma vy’ububiko, bishigikiwe n’akarorero k’ibikorwa vyishuye. Waba ukeneye ubufasha mu vy’ubuhinga, ibisabwa ku buryo busanzwe, canke guhindurwa ubudasiba, turi hano kugira ngo tubone ko ubufatanye bugenda neza kandi bufise akamaro.
Iyerekanwa ry'amahugurwa












Kuki Muduhitamwo Kugira Punch y’Ubuhinga Bukomeye Kugira Iterambere ry’Ikidodo?
Akarorero
Igikoresho co guhagarika imodoka c'umucuruzi wa Tier 1
● Ikibazo: ±0.002mm kwihanganira ku muringa w'uburebure bwa 0.8mm
● Umuti: DC53 igipfunsi gifise isonga rya ASP60 (Ibikoresho bibiri-bifatanya)
● Umwimbu: 98% first-pass yield, tool life >500k z'ibikomere
Guhindura uko ushaka
● Kwemera ibishushanyo vy'uburebure bwa 2D (DWG/PDF/DXF) n'ibigereranyo vy'uburebure bwa 3D (INTAMBWE/IGES/INTAMBWE/PRT)
● Igihe co gukora ibintu vyinshi: imisi 7-15
Amasezerano yo kwizera uburyo
1.Icemezo c'ibikoresho bitagira agaciro (MTC n'ubushuhe-raporo y'ubuvuzi)
2.Mu -igenzura ry'imigenderanire (Igerageza ry'ingero n'ubukomezi)
3.Igenzura ryanyuma: 100%-raporo y'ingero yatanzwe
Ugutemba kw'akazi kacu
Icigwa ca 1: Gutanga amajambo n'ugukora amategeko
Intambwe ya 1: Gusaba no gushushanya
● Ico wokora:
○ Umukiriya yohereza Igisabwa co Gusaba Igiciro (RFQ) harimwo ibishushanyo 2D/3D (mu buryo nka .dwg, .step, .igs), ibisobanuro vy’ibikoresho, ubwinshi, n’ibindi vyose bisabwa bidasanzwe.
○ Twemera ko twakiriye itohoza mu kiringo c’umwaka wa 2019.Amasaha 4 y'akazi.
● Ibintu nyamukuru vyo kwiyumvira:
○ Ubwiza bw'igishushanyo:Suzuma ibishushanyo ko vyuzuye, ko bigaragara neza mu bijanye n’ukwihangana, ko bifise ingero z’ubuhinga n’ukwihangana (GD&T), be n’uko bishoboka mu buryo bw’ubuhinga.
○ Guhanahana amakuru:Ubwo nyene usobanure umukiriya ibintu vyose bitari vyo biri mu gishushanyo canke mu bisabwa. AUrupapuro rw'ibisobanuro vy'ubuhingabirashobora gukoreshwa muri iyo ntumbero.
Intambwe ya 2: Gusubiramwo n'Isubiramwo ry'ubuhinga
● Ico wokora:
○ Ishirahamwe ryacu ry’abahinga rikora .DFM (Igishushanyo co guhingura)amatohoza.
○ Turaharura ibiciro (ibikoresho, imashini, ubuvuzi, n’ibindi) n’igihe co kubishikako.
○ Ivyerekeye ido n’idoIvyiyumviro vy'ubudandajiyoherezwa ku mukiriya, harimwo: igiciro c’ikintu, igiciro cose, igihe co gushikana (nk’akarorero, FOB, CIF), igihe co kwishura (nk’akarorero, 30% T/T deposit, 70% imbere y’uko yoherezwa), n’igihe co gushikana kigereranywa.
● Ibintu nyamukuru vyo kwiyumvira:
○ Agaciro-Iciyumviro congereweko:Iyo isesengura ryacu rya DFM ritanga iciyumviro c’ihinduka ry’umugambi rishobora kuzigama amahera canke gutuma ibikorwa bigenda neza ataco bihinduye ku bikorwa, tuzobisaba umukiriya.
○ Guseruka:Ivyo bivugwa bikwiye gusobanuka neza kandi bikaba vyerekanwa neza kugira ngo ntihagire amahane azoba muri kazoza.
Intambwe ya 3: Kwemeza itegeko n'amasezerano
● Ico wokora:
○ Igihe umukiriya yemeye ko atanga amahera, aItegeko ryo kugura (PO)ni ryo ryakiriwe.
○ Turasohora igitabu .Inyandiko y'Inyandiko (PI)canke itegekoAmasezerano y'ugucuruzakugira ngo umukiriya yemeze.
○ Umukiriya amaze kwishura amahera y’imbere, ivyo yasavye birashirwa ku rutonde ku mugaragaro mu bijanye n’uguhingura ibintu.
● Ibintu nyamukuru vyo kwiyumvira:
○ Igenzura ryanyuma:Raba neza ko PO ihuye neza n’ivyo vyavuzwe.
○ Inyandiko:Amasezerano yose (ibishushanyo vyemewe, amakuru y’ubuhinga) abikwa mu bubiko nk’ingingo ngenderwako yemewe yo gukora no gusuzuma.
Icigwa ca 2: Umusaruro n'ukugenzura uburyo
Intambwe ya 4: Gutegura umusaruro no gutanga ibikoresho
● Ico wokora:
○ Urutonde rw’ibintu ruremwa n’ibintu bidasanzwe .Umubare w'akazikugira ngo ukurikirane.
○ Ibikoresho vya mbere (ivyuma, ivyuma vy’agaciro n’ibindi) bisabwa n’ababitanga bemerewe.
○ Ivyemezo vy’ibikoresho (nk’akarorero, Icemezo c’Insyo) biraronswa kugira ngo bishobore gukurikirana.
● Ibintu nyamukuru vyo kwiyumvira:
○ Ugukurikirana kw'ibikoresho:Ibikoresho vyose vyanditsweko inomero y’akazi. Turabika amakuru y’ivyemezo vy’ibintu.
○ Igihe c'ububiko:Niwiyumvire ukuntu ibintu bishobora guteba gushika igihe utegura urutonde.
Intambwe ya 5:Igice Guhingura
● Ico wokora:
○ Porogaramu:Abakora porogaramu za CAM barahingura porogaramu z'amashini ku bikoresho vya CNC, Intsinga -EDM, na Sinker{1}}EDM, n'ibindi.
○ Gutegura no gusuzuma ingingo ya mbere (FAI):Imashini irashirwaho, igice ca mbere kigakorwa n’imashini. IbiIngingo ya mbereni ugusuzumwa neza ku gishushanyo.
○ Imashini nyinshi:Inyuma y’aho FAI yemejwe, ni ho gusa hatangura gukora amashini menshi.
● Ibintu nyamukuru vyo kwiyumvira:
○ FAI ni ikintu gihambaye:Iyo ntambwe irabuza gukora ibihimba vyinshi bifise utunenge. ARaporo ya FAIbirashobora gutangwa iyo umuntu abisavye.
○ Mu -Igenzura ry'imigenderanire (IPI):Abakoresha barasuzuma kenshi ibipimo bihambaye mu gihe c’ugukora imashini.
Intambwe6: Igenzura ry'uburyo n'igenzura rya nyuma
● Ico wokora:
○ 100% vy’ibihimba bimaze gukorwa birasuzumwa ubwa nyuma.
○ Gusuzuma birimwo: ibipimo bihambaye (ukoresheje Hexagon CMM, Nikon Projector, Altimeter), ubukomezi (ukoresheje igipimo c’ubukomezi), ukuntu ibintu bimeze neza, n’ukuntu bigaragara.
○ A Raporo y'igenzura rya nyuma (FIR)naRaporo y'incamake y'ingeroni vyo bivuka.
● Ibintu nyamukuru vyo kwiyumvira:
○ Inyandiko ni urufunguruzo:Raporo z’igenzura zitanga ikimenyamenya c’uko zihuye. Twiteguriye kubisangiza umukiriya.
○ Udahuye -:Ibice vyose bitahuye -biratandukanywa kandi bikamenyeshwa. Tuzoca tumenyesha umukiriya ubwo nyene maze tumushikirize umuti (gusubira gukora canke gusubira gukora).
Icigwa ca 3: Gutanga & Inyuma-Ugurisha
Intambwe ya 7: Gupfunyika no kurungika
● Ico wokora:
○ Ibice birasukurwa, bikaburirwa umugese-, kandi bikapakirwa hakurikijwe ivyo abakiriya basaba canke nk’uko bipfunyikwa mu nganda zacu (nk’akarorero, bipfunyitswe n’umuyagankuba, bipfunyitswe n’ibibumbano-, bikashirwa mu bibanza vy’umuntu ku giti ciwe mu masandugu akomeye).
○ Impapuro zo gutwara ibintu (Urutonde rw’ibintu vyo gupakira, Facture y’ubudandaji, Facture y’ivyo gutwara/Ifacture y’indege) zirategurwa.
○ Ibintu birarungikwa, kandi amakuru yerekeye ukuntu bikurikirana arashikirizwa umukiriya.
● Ibintu nyamukuru vyo kwiyumvira:
○ Gupfunyika bitekanye:Intumbero ni ukumenya neza ko ibice bishika mu mimerere myiza ataco vyononekaye mu gihe co gutwara.
○ Ugutahura neza kw'inyandiko:Kumenya neza ko ivyangombwa vyose vyo kohereza ari ukuri kugira wirinde ibibazo vyo gusohoka muri duwane.
Intambwe ya 8: Inyuma-Ibikorwa vyo kugurisha
● Ico wokora:
○ Turakurikirana umukiriya amaze kwakira kugira ngo tumenye neza ko anezerewe.
○ Tubika amakuru yose y’umugambi (ibishushanyo, porogarama, amakuru y’igenzura) muri dosiye mu kiringo c’imisi mikeyi .Imyaka 10ku mategeko yo muri kazoza canke gutorera umuti ingorane.
○ Turatanga ubufasha buhoraho mu vy’ubuhinga ku bibazo vyose bijanye n’ibice.
● Ibintu nyamukuru vyo kwiyumvira:
○ Guhanahana amakuru n'umwete:Ntutegereze ingorane. Imeyili yoroshe yo gukurikirana-yubaka ubucuti bukomeye.
○ Gukomeza gutera imbere:Turakira kandi duha agaciro inyishu zose z’abaguzi kugira ngo tunoze uburyo dukora n’ibintu vyacu.
Imisoro ishushe: ibice vy'ugutera ikidodo bitera imbere, Ubushinwa abahinguzi b'ibice vy'ugutera ikidodo bitera imbere, abagurisha, uruganda
